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MDF Production Line

MDF Production Line

MDF- Medium density fiberboard is an artificial board made by mechanically separating and chemically treating wood or plant fibers, adding adhesives and waterproofing agents, and then forming them under high temperature and high pressure. It is an ideal artificial board for making furniture.
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Description
Technical Parameters

Description

 

MDF- Medium density fiberboard is an artificial board made by mechanically separating and chemically treating wood or plant fibers, adding adhesives and waterproofing agents, and then forming them under high temperature and high pressure. It is an ideal artificial board for making furniture. The structure of medium density fiberboard is more uniform than natural wood, avoiding problems such as decay and insect infestation. At the same time, it has less swelling and shrinkage, making it easier to process. Due to the flat surface of medium density fiberboard, it is easy to stick various decorative surfaces, which can make the finished furniture more beautiful. In terms of bending strength and impact strength, it is superior to particleboard.
Our production line have been exported to Russia, Türkiye, Uzbekistan, Kazakhstan, Kenya, Morocco, etc more than 30 countries. We have manufactured and installed more than 150 PB, OSB & MDF production line.

1. Using a high-quality thermal grinder to grind high-quality fibers, which are then laid by mechanical and pneumatic paving machines, the product has the advantages of uniform density and delicate surface.

2. Adopting domestically leading pre pressing technology, the product has a good pre pressing effect.

3. The hot press has the characteristics of short closing time, uniform heating, and small surface pre curing layer.
 

PHOTO

 

product-500-500
product-500-500
product-500-500
product-500-500
product-500-500
product-500-500
product-500-500
product-500-500
product-500-500

 

Specifications

 

24 Layers MDF production line, yearly capacity 150000cbm

1.Chips preparation section

 

 

 

101

ZLMJ-120

纵向链式运输机

1

Conveyor width:1200mm

   

Longitudinal chain conveyor

SET

 

Length:11000mm

         

Power: 15kW

102

BX2113-11

削片机

1

capacity:90m³/h; 40t/h

   

Chipper

SET

 

Main motor power:315kW

103

SLPY-65

上料料⽪皮
带运输机

1

Specification:650mm×8000mm

   

Upper skin Belt conveyer

SETS

 

Power:5.5kW

104

JYMC-600

简易地面料仓

1

Area:600m3

   

Simple ground silo

SET

   

105

DLD-2

地下料斗壳体

2

Volume:2m³×2

   

Underground hopper housing

SET

   

106

LX-40×2

螺旋运输机

2

Diameter: 400mm

 

 

Spiral conveyer

SETS

 

Power:7.5kW×2

107

PY-80

皮带运输机

1

Belt width: 650mm

   

Belt conveyer

SET

 

Power:5.5kW

108

FB14120

木片摆动筛

1

Screening capacity: 50m³/h

   

Swing sieve

SET

 

Screening Layers:2

         

Screening area:12m3

         

Power:11kW

109

PY-80

皮带运输机(超长)

1

Belt width: 1000mm

   

Belt conveyer(Extra long)

SET

 

Power:15kW

           

2,纤维制备工段

 

 

 

 

2.Fiber preparation section

     

201

YRC-40

预热料仓

1

Volume:40 m³

   

Pre-steaming bin

SET

 

 

202

BM1111/15/23

热磨机

1

Specification:42inch

 

 

Refiner

SET

 

Production capacity: ~ 10t/h (absolute dry)

         

Manin motor specification:2250kW, 11kV

203

XLF-3

纤维切换阀

1

 
   

Fiber switching valve

SET

   

204

XFL-10

废纤维分离系统

1

 
   

Waste fiber separation system

SET

 

 

205

BXG267

纤维干燥机

1

Dry area:3000m3

   

Fiber dryer

SET

   

206

GZGD-10

干燥管道及支撑

1

Diameter:1450mm

   

Drying duct

SET

   

207

XF-450

旋风分离器

2

Diameter: 4500mm

   

Cyclone

SETS

   

208

ZF--120

旋转下料器(转阀)

2

Diameter:1200mm

   

Rotary airlock

SET

 

Power:11kW×2

209

FDKG-3

排废切换阀

1

 
   

Discarded switch valve

SET

   

210

PY-120

防火皮带运输机

1

Belt width: 1200mm

   

Fireproof belt conveyor

SET

 

Power: 5.5kW

           

3,调供胶系统工段

 

1

 

3. Glue dosing section

SET

 

 

301

SL-3

石蜡计量系统

1

 
   

Wax system

SET

   

302

SJ-3

胶计量系统

1

 
   

Glue system

SET

   

303

GHJ-3

固化剂计量系统

1

 
   

Hardener system

SET

   

304

TJJ-3

添加剂计量系统

1

 
   

Additive system

SET

   

4,铺装,热压成型工段

 

 

 

 

4.Paving, hot pressing, forming section

 

   

401

BP2314/45Z

机械铺装机

1

Fiber bin volume: 35m³

   

Forming machine

SET

 

Forming capacity: max 12000kg/h (absolute dry)

         

Metering band speed 1.6~2.9m/min

         

Forming width 1400 mm

         

Slab width 200~600 mm

         

Installed capacity ~48.0 kW

         

Pressure ~1500Pa

402

HSC-3

在线含水率测定仪

1

 
   

Online moisture meter

SET

   

403

BPC-3

板坯称

1

 
   

Mat scale

SET

   

404

BPY-150

板坯运输机

1

Belt width:1750mm

   

Slab belt conveyer

SET

 

Driven by a prepress

405

XWBLY-4b

连续式预压机

1

Belt width:1750mm

   

Continuous pre-press

SET

 

The diameter of en-pressure roller:Φ800mm×2

         

The diameter of pressure maintaining roller:Φ200mm×12

         

The diameter of driven roller:Φ630mm×2

         

Power:75kW

406

BQJ-5

板坯齐边锯

1

Power:1.5kW×2

   

Edge trimming saw

SET

   

407

BTBJ-4

同步板坯横截锯

1

Power:6kW

   

Synchronous cross slab saws

SET

   

408

SSPY-4

同步板坯运输机

1

 
   

Synchronous mat conveyor

SET

   

409

BJY-150

加速运输机

1

Belt width:1500mm

   

Acceleration belt conveyer

SET

 

Power:2.2kW

410

BJLY-150

计量称重运输机

1

Belt width:1500mm

   

Weighing belt conveyer

SET

 

Power:2.2kW

411

BFHS-10

废板坯回收机

1

Power:7.5kW

   

Waste slab recycling machine

SET

   

412

BSSY-150

伸缩皮带运输机

1

Belt width:1500mm

   

Telescopic belt conveyer

SET

 

Power:2.2kW

413

BKY-150

快速运输机

1

Belt width:1500mm

   

Fast conveyer

SET

 

Power:2.2kW

414

BKY-150

储存运输机

8

Belt width:1500mm

   

Storage of belt conveyer

SET

 

Power:2.2kW

415

BTY-150

推板运输机

1

Belt width:1500mm

   

Board pushing conveyor

SET

 

Conveyor power:5.2kW

416

ZBJC114×8-24

装板机

1

Woking layers :24

   

Loader

SET

 

The space of layers:320mm

         

Conveyor power:2.2kW×22

417

GRM-4

隔热门

1

 
   

Heat insulation door

SET

   

418

BY114×8/156-24

热压机

1

Total pressure :1560t

   

Hot press

SET

 

Woking layers :24

         

Pressing plate size:2700×1680×120(mm)

         

Slab presure:3.5Mpa

         

Plate opener:130mm

         

Cylinder diameter and number: φ360×6 Wuxi

         

Cylinder stroke:3120mm

         

Total power:360kW

419

BYZ-5

热压机液压系统

1

 
   

Hydraulic system of Hot press

SET

 

 

420

BLQ-7

热压机液压系统冷却器

1

Power:15kW

   

Hydraulic system cooler

SET

   

421

FP-4

防漂移机构

1

 
   

Anti drift mechanism

SET

   

422

XBJ114×8-22

卸板机

1

Woking layers :24

   

Unloader

SET

 

The space of layers:320mm

         

Diameter of lifting table:φ180mm

423

XBY-30

卸板运输机

1

Belt width:300mm

   

Board unloading conveyor

SET

 

Belt speed:40m/min

5,后处理工段

 

 

 

 

5,Rear processing section

 

 

 

502

BJY-4

进板辊台运输机

1

Power:2.2kW×2

   

Feeding roller conveyor

SET

 

 

503

BFL124×8/180

翻板冷却机

1

Total grinders:24×3

   

Star cooler

SET

 

Qty of effective grinders:144

         

Revolution: 1r/min

         

Motor power:7.5kW×2

504

BCY-4

冷却出板运输机

1

Power:2.2kW

   

Cooling and out board conveyor

SET

 

 

505

DDJ-5

堆垛机

2

 
   

Stacking machine

SET

 

 

506

BSJ214 × 8

辊台式升降台

2

Working Area:1250×2500(mm)

   

Roller lift

SET

 

Lifting height:1200mm

         

Lifting weight:3000kg

         

Driven motor:2.2kW

         

Pump station power: 3kW

507

BCY-8

叉车辊台运输机

2

Speed:15.6m/min

   

Fork roller

SET

 

Motor power:2.2kW

           

6,砂光锯切工段

 

 

 

 

6,Sanding sawing section

 

 

 

601

BCY-8

叉车辊台运输机

2

Speed:15.6m/min

   

Fork roller

SET

 

Motor power:2.2kW

602

BSJ214×8/3

辊台式升降台

2

Working Area:1400×2500(mm)

   

Transverse roller lifter

SET

 

Lifting height:1200mm

       

 

Lifting weight:3000kg

         

Driven motor:2.2kW

         

Pump station power: 3kW

603

TBJ-2

推板机

2

Cylinder maximum stroke:800

   

Board pushing machine

SET

 

Air pressure:0.5Mpa

604

GDY-4

过渡运输机

1

Power:2.2kW

   

Transition roller conveyer

SET

   

605

JGY1-4

进板辊台运输机

1

Power:2.2kW

   

Infeed roller conveyer

SET

 

 

607

BSG2713VGD

4砂架砂光机

1

Working width:1300mm

   

4head wideband sanding machine

SET

 

Workpiece thickness range:6---50

         

Feed speed:5-50(frequency control of motor speed)

         

Sanding belt:2800×1350mm

         

Accuracy:<±0.08

         

Primary sand cut ≯2

         

Dedusting air volume:35000 m3/h

         

Total power:346.5kW

608

GDY-2

过渡运输机

1

Power:2.2kW

   

Transition roller conveyer

SET

   

609

BSG2713VXXD

4砂架砂光机

1

Working width:1300mm

   

4head wideband sanding machine

SET

 

Workpiece thickness range:6---50

         

Feed speed:5-50(frequency control of motor speed)

         

Sanding belt:2800×1350mm

         

Accuracy:<±0.08

         

Primary sand cut <1

         

Dedusting air volume:35000 m3/h

         

Total power:236.5kW

610

GDY-2

过渡运输机

1

Power:2.2kW

   

Transition roller conveyer

SET

   

611

BSG3613V

2砂架宽带抛光机

1

Working width:1300mm

   

2 sand frame wide belt polishing machine

SET

 

Workpiece thickness range:3---100

         

Feed speed:4-35(frequency control of motor speed)

         

Sanding belt:2800×1350mm

         

Accuracy:<±0.08

         

Primary sand cut <0.6

         

Dedusting air volume:20000 m3/h

         

Total power:100.7kW

612

GDY-4

辊台运输机

1

Power:2.2kW

   

Roller conveyer

SET

   

613

BJY-4

进板辊台运输机

1

Power:2.2kW

   

Feeding roller conveyor

SET

 

 

614

BC114× 8 B

纵向锯边机

1

Feed motor power:2.2kW

   

Longitudinal saw

SET

 

Feed speed: 20m/min

         

Saw motor power:8×2kW

         

Blade specification: φ255×4mm

         

Sawing revolutions :0-8000r/min

615

BZCY-4

纵锯出板运输机

1

Speed: 40 m/min

   

Outfeed conveyor

SET

 

Power:3kW

616

BHJY-8

横向进板运输机

1

 
   

CrossFeedconveyer

SET

 

 

617

BC214 × 8 B

横向锯边机

1

Feed motor power:2.2kW

   

Transversal saw

SET

 

Feed speed:33 m/min

         

Saw motor power:5.5×2kW

         

Blade specification:φ255×4mm

         

Sawing revolutions:5500r/min

618

BHCY-8

横锯出板运输机

1

Power:2.2kW

   

Transversaloutfeedconveyer

SET

 

 

619

GDY-4

转向辊台运输机

1

Power:2.2kW

   

Steering roller conveyor

SET

   

620

BDZY-4

对中皮带运输机

1

Power:2.2kW

   

Center belt conveyor

SET

 

 

621

FJY-8

分级运输机

2

Motor power:2.2kW

   

Sorting conveyer

SET

   

622

BSJ214×8/3

辊台式升降台

3

Working area:1400×2500(mm)

   

Transverse roller lifter

SET

 

Lifting height:1200mm

       

 

Lifting weight:3000kg

         

Drive motor:2.2kW

         

Pump station power: 3kW

622

DDJ-9

堆垛机

3

 
   

Stacking machine

SET

 

 

624

BCY-8

叉车辊台运输机

3

Speed:15.6m/min

   

Fork roller

SET

 

Motor power:2.2kW

           
           

7,生产线电控系统 control system

1

 

 

Layout Drawing

product-1951-1347

 

FINAL PRODUCT

 

product-600-450
product-600-450
product-600-450

 

MANUFACTURING WORKSHOP

 

MANUFACTURING WORKSHOP

product-600-450
product-600-450
product-600-450
product-600-450
product-600-450
product-600-450
product-600-450
product-600-450
product-600-450

 

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