Complete Chipboard Particle Board Machine Production Line

Complete Chipboard Particle Board Machine Production Line, Particle board equipment is a type of artificial board made by pressing small diameter wood, branch wood, wood processing residues, or non wood materials such as sugarcane bagasse and cotton stalks through mixing and gluing.

Chipboard Making Machine Line is divided into particle preparation sections based on the production process of particle board; Drying and screening section; Adjustment and supply of glue section; Gluing section; Forming and hot pressing section; Sawing edge section; Sanding section; Electronic control system, etc.

Our production line have been exported to Russia, Türkiye, Uzbekistan, Kazakhstan, Kenya, Morocco, etc more than 30 countries. We have manufactured and installed more than 150 PB, OSB & MDF production line.

1.Preparation section
After being chipped, the crotch, undersized log and other raw materials are conveyed to the chip bin by belt conveyor and bucket elevator for transition storage. The outsourcing chips are conveyed to the chip bin by stock bin, belt conveyor and bucket elevator for transition storage.
The chips are conveyed to the flaking machine for particle preparation by the discharging screw conveyor and belt conveyor of chip bin.

2. Drying and separation section
After the wet wood shavings are conveyed to the three-access particle drying system by the discharging screw conveyor and belt conveyor of wet wood shavings bin for drying (the thermal medium is high-temperature flue gas generated by the hot-blast stove), the collected wood shavings and sawdust are conveyed to the three-access wood shavings drying system for drying by the discharging screw conveyor, belt conveyor, vibration screen and belt conveyor of stock bin. The wood shavings upon drying are separated to be three kinds of materials, including surface material, core material and bulk material by cyclone separator, fireproof screw conveyor and rectangular vibrating screen. The surface wood shavings are conveyed to surface dry wood shavings bin for transition storage by the blast system. The core wood shavings are conveyed to the core dry wood shavings bin for transition storage by the blast system. After recycling, the bulk wood shavings are re-smashed in the grinder.

4.Paving, forming and hot press section
The surface wood shavings upon gluing are conveyed to the mechanical grading and paving machine by the belt conveyor and screw conveyor. With the principle that the blank size is different for the different gaps among the diamond roll, it is paved the uniform and flat board slab by level (layer). The board slab is conveyed to the base plate of loader through some procedures, including permanent iron remover, performer, edger, cut-off saw, accelerating conveyor, rapid conveyor, weighing conveyor, storage conveyor and loading conveyor, then the loader conveyed the board slab to the multi-layer hot press (the thermal medium is conduction oil) for hot press and forming. The rough board formed by multi-layer hot press is pushed to the unloader by base plate.

5.Post-processing section
The rough board staying in the unloader is conveyed to the cooling infeed conveyor by the discharging conveyor and skew roller conveyor, and then conveyed to the cooling board reversing machine by the cooling infeed conveyor for cooling. The rough board cooled in the board cooling machine is conveyed by the cooling discharging conveyor to the vertical and horizontal trimmer for trimming and then separated into semi-finished particle board, which is finally conveyed to the elevator platform for stacking by the discharging conveyor. The forklift transfers the piled semi-finished particle board to the semi-finished product storage station of plant for further cooling and preservation.

LAMINATING LINE

In Russia, UZB area, the board size are normally 6*9FT, 7*9FT, etc special size. Below is a 7*9FT size, yearly capacity 200000cbm PB line

Board size: 2800x2070mm, Thickness: 9-25mm

Density: 550-800kgs/m3, Capacity: 200000cbm /year

Working time:22.5H/DAY, 300 DAY/YEAR

Layout Drawing

Production Flow chart

RAW MATERIAL

FINAL PRODUCT

MANUFACTURING WORKSHOP

1. Adopting high-quality advanced planers, particle measuring devices, and automatic glue application systems, with accurate measurement, good glue mixing effect, and low glue consumption;

2. By using a single channel or three channel dryer and paving it with diamond rollers or squirrel cage rollers, high-quality homogeneous particleboard with high stability can be produced.

3. In terms of environmental protection, the pollution of the particleboard production line mainly comes from dust. In our design and manufacturing, we attach great importance to the removal of dust, and use cyclone separators with bag and pulse dust removal to reduce dust emissions.

4. The hot press has the characteristics of short closing time, uniform heating, and small surface pre curing layer.